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Systems & engineering

Fan-and-pad greenhouse or naturally ventilated polyhouse? Choosing for Delhi NCR, Maharashtra and beyond

A greenhouse that works in Nashik doesn't automatically work in Delhi NCR. How to choose between fan-and-pad cooling and natural ventilation for your climate.

Dhruv Khanna

Co-founder, Triton Foodworks

· 3 min read

Cucumber seedlings in cocopeat grow-bags on drip irrigation, with evaporative cooling pads behind, at a Triton Foodworks farm

Key takeaways

  • Naturally ventilated polyhouses rely on roof and side vents and suit moderate climates; they cost less to build and run.
  • Fan-and-pad greenhouses cool by evaporation and are built for hot, dry summers such as those in Delhi NCR.
  • Evaporative cooling is strongest in dry heat and weakest in humid weather, so monsoon months need a ventilation and shading plan too.
  • Fan-and-pad needs reliable power and clean water for the pads; budget for both.
  • Choose the structure for your hottest month and your crop's temperature range, not your average month.

The short answer

  • Moderate climates (for example, Nashik and Pune, where summers are hot but less extreme): a well-designed naturally ventilated polyhouse with shade screens is usually enough for most crops.
  • Hot, dry summers (for example, Delhi NCR in April–June): a fan-and-pad greenhouse is usually needed to keep temperature-sensitive crops within range.
  • Year-round premium crops in extreme climates: consider a fully climate-controlled structure.

How each structure works

Naturally ventilated polyhouse

A polythene-clad structure with roof vents and roll-up side curtains. Hot air rises and escapes through the roof vent while cooler air enters from the sides. Insect-proof netting covers the openings, and shade nets or screens reduce heat load. There are few moving parts and little power use.

Fan-and-pad greenhouse

A more closed structure with wet cellulose pads along one wall and large exhaust fans on the opposite wall. Fans pull outside air through the wet pads; water evaporating from the pads cools the air before it crosses the crop. It can bring inside temperatures well below outside temperatures — when the air is dry.

Comparison

Naturally ventilatedFan-and-pad
Best climateModerate, breezyHot and dry
Cooling methodNatural airflow and shadingEvaporative cooling
Power useLowHigh (fans, pumps)
Water use for coolingNonePad water, continuously
Build costLowerHigher
Risk if power failsLowHigh in peak heat
Typical cropsLeafy greens, flowers, capsicum, cucumber in suitable seasonsLettuce and berries through hot summers, high-value crops

Why humidity changes everything

Evaporative cooling depends on dry air. In Delhi NCR's pre-monsoon heat, when the air is very dry, fan-and-pad cooling works well. During the monsoon, when outside air is already humid, pads cool far less, and the problem shifts from heat to humidity and disease. A good design plans for both seasons: shading, air circulation fans and ventilation strategy for humid months, not just cooling for hot ones.

Running costs people forget

  • Power: fans and pumps run for long hours in summer; a reliable supply and backup are essential.
  • Pad water: pads need clean water; hard water scales pads quickly, so pad maintenance and water treatment matter.
  • Maintenance: pads, fan belts and curtains wear out and need replacement on schedule.

How to decide

  1. Find your site's hottest and most humid months and their typical temperatures and humidity.
  2. Check your crop's comfortable temperature range.
  3. If a naturally ventilated polyhouse with shading can hold that range through your hottest month, choose it. If not, step up to fan-and-pad or full climate control.
  4. Make sure power and water supply can support the choice.

Government cost norms reflect the difference: the National Horticulture Board's published norm for a fan-and-pad greenhouse is well above that for a naturally ventilated tubular structure. See our subsidy guide.

How Triton approaches it

We farm in both climates — Manesar in Delhi NCR and Nashik in Maharashtra — and design structures for the site's actual weather. Every project starts with a site and climate assessment. See our greenhouse design and installation service or contact us.

Frequently asked questions

Is a naturally ventilated polyhouse enough for Delhi?

For many crops outside peak summer, yes. For temperature-sensitive crops through April to June, a naturally ventilated polyhouse usually struggles in Delhi NCR's heat, and fan-and-pad cooling or full climate control is needed.

Does fan-and-pad cooling work during the monsoon?

Much less effectively. Evaporative cooling depends on dry air, so in humid weather the pads cool far less. Monsoon months need a plan for ventilation, air circulation and disease control.

Which polyhouse type gets more subsidy?

Subsidy is a percentage of a cost norm per square metre, and the norm for fan-and-pad greenhouses is higher than for naturally ventilated structures. The percentage is the same; the rupee amount differs.

Sources

Dhruv Khanna

NTU Singapore alumnus. Recognised by Forbes 30 Under 30 Asia (2019) and Forbes India 30 Under 30 (2020) for Triton's work on water-efficient hydroponics.

About Dhruv Khanna

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